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SMART HD

Code: BECKY03
Brand: BECKY

The Smart HD model, is the matchless solution for plasma cutting precision and speed.

Compact design, reduced overall dimension, fast dynamic axes positioning and high-quality components such as drives, motors, racks, pinions combined with a customized numerical control for thermal cutting thechnology make this machine the ideal choise for working dimensions up to 2000 x 6000 mm  and thickness up to 25 mm.

The particular strength of the compact structure and the solid electro welded portal in combination with the automation and new technologies that are used make the machine capable of performing the demanding processes of 3D plasma Belling and Pipe and profiles thermal cutting.


MACHINE TECHNICAL FEATURES

The Smart HD model consists of an electro-welded steel portal of high strength and low weight which guarantees precise movement of the axes and great resistance to deformations.

All the kinematics and structural elements of this model have been designed to obtain high movement speeds and maximum machining precision. Sturdy sliding beams installed on the ground and independent sheet metal support tables of massive structure guarantee the best use of the cutting surface with one or more work heads .

The portal supports the work heads by means of support plates that slide on the Y axis (short axis) by means of four recirculating ball slides along two high precision parallel prismatic guides.

The portal slides along the X axis (long axis) by means of ball bearing runners and prismatic guides positioned on both sides.

Function for detecting the position of the sheet metal when using material with an oxidized surface, painted, protected with primer or plasticized film.

Laser beam detector (Save Piercing Time) of the position of the sheet that allows precision and reduction of piercing times up to their halving (optional).

Laser pointing device for verifying the real position of the sheet on the work surface of the machine (ideal for processing large sizes) and for manually positioning the cutting head at the exact starting point of the cycle.

PLASMA CUTTING HEAD

Bevel 5-Axis 3D Plasma Cutting Head is designed and built by Becky to offer maximum strength, smaller footprint, reduced weight, complete protection of handling parts and for maximum operational flexibility allowing ± 45 ° cutting inclinations and infinite rotation

The same automatic torch height adjustment system with anti-collision used for the perpendicular cutting head guarantees precision and operational safety.

The numerically controlled automatic cutting parameters referring to the type and thickness of the material to be cut, also include for the 3D head the slowdowns, accelerations and particular trajectories that the three-dimensional cut imposes to obtain precise cuts.

Precise automatic torch height control with arc voltage reading and adjustable sensitivity anti-collision device for high quality plasma.

PROFILES AND TUBES CUTTING UNIT

The rotary tube cutter for cutting round, square, rectangular tubes and profiles, driven by a brushless motor, is composed of a robust three-jaw chuck with roller locking.

The tubes are supported in length by one or more supports with manual or automatic adjustment.

The rotation of the spindle automatically synchronized with the X and Y axes of the machine is managed by the CNC and by an advanced programming software with parametric figures.

For the management of two additional axes K and H for 3D Bevel cutting, the three-dimensional version of the same programming software is offered as an option.

FUMES EXHAUST SYSTEM

The Exhaust System filters the fume generated by thermal cutting operations. The air is cleaned according to the latest Health and Safety requirements.

Extraction of fumes during pipe processing is carried out through the central section of the mandrel by means of a metal flange and a flexible pipe connected to the filter.

CNC CONTROL and SOFTWARE

Evolutionary and advanced CNC Control and Software, equipped with industrial PC with TFT LCD 15" Touch Screen, complete with a cutting parameters library related to different materials and thickness for the realization of high quality of cutting. FINE HOLE Technology developed by BECKY is used to process absolutely round and various shapes holes with dimensions accuracy. Programming with Nesting operation for the optimized use of material with the minimum wastage. A complete library of graphics and pictures is provided in addition which makes even the most demanding processes very friendly to the operator

    Model      Working Length    Working Width    Z stroke    Working Level    Max X speed     Max Y speed

                             (mm)                      (mm)              (mm)              (mm)                 (m/min)              (m/min)

_________________________________________________________________________________________


Smart HD 3.15     3050                       1550               150                 820                       50                        50       


Smart HD 4.20     4050                       2050               150                 820                       50                        50       

Smart HD 6.20     6050                       2050               150                 820                       50                        50       

Fast and easy installation of machine without the necessity of special ground preparations

Long term accuracy and high reliability

Extremely high axes positioning ang cutting speed

Multi-Tasking Lines capable to carry out common as well as special operations required in the steel construction industry such as thermal plasma cutting, plasma bevel cutting and tubes and profiles thermal cutting

Laser identifying device for the material's references which modifies automatically the nesting programme whenever it is necessary. As a result there is no-need of an accurate and parallel placement of the material on the cutting bench 

3D 5-Axis Plasma Bevel Head, which can perform beveling process, welding preparations of pieces and in addition cutting of profiles and tubes

Advanced CNC Control and Software, with Nesting capacity and CAD module, enables the operator to handle easily and fast even very demanding processes 

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