The Smart HD model, is the matchless solution for plasma cutting precision and speed.
Compact design, reduced overall dimension, fast dynamic axes positioning and high-quality components such as drives, motors, racks, pinions combined with a customized numerical control for thermal cutting thechnology make this machine the ideal choise for working dimensions up to 2000 x 6000 mm and thickness up to 25 mm.
The particular strength of the compact structure and the solid electro welded portal in combination with the automation and new technologies that are used make the machine capable of performing the demanding processes of 3D plasma Belling and Pipe and profiles thermal cutting.
MACHINE TECHNICAL FEATURES
The Smart HD model consists of an electro-welded steel portal of high strength and low weight which guarantees precise movement of the axes and great resistance to deformations.
All the kinematics and structural elements of this model have been designed to obtain high movement speeds and maximum machining precision. Sturdy sliding beams installed on the ground and independent sheet metal support tables of massive structure guarantee the best use of the cutting surface with one or more work heads .
The portal supports the work heads by means of support plates that slide on the Y axis (short axis) by means of four recirculating ball slides along two high precision parallel prismatic guides.
The portal slides along the X axis (long axis) by means of ball bearing runners and prismatic guides positioned on both sides.
Function for detecting the position of the sheet metal when using material with an oxidized surface, painted, protected with primer or plasticized film.
Laser beam detector (Save Piercing Time) of the position of the sheet that allows precision and reduction of piercing times up to their halving (optional).
Laser pointing device for verifying the real position of the sheet on the work surface of the machine (ideal for processing large sizes) and for manually positioning the cutting head at the exact starting point of the cycle.
PLASMA CUTTING HEAD
Bevel 5-Axis 3D Plasma Cutting Head is designed and built by Becky to offer maximum strength, smaller footprint, reduced weight, complete protection of handling parts and for maximum operational flexibility allowing ± 45 ° cutting inclinations and infinite rotation
The same automatic torch height adjustment system with anti-collision used for the perpendicular cutting head guarantees precision and operational safety.
The numerically controlled automatic cutting parameters referring to the type and thickness of the material to be cut, also include for the 3D head the slowdowns, accelerations and particular trajectories that the three-dimensional cut imposes to obtain precise cuts.
Precise automatic torch height control with arc voltage reading and adjustable sensitivity anti-collision device for high quality plasma.
PROFILES AND TUBES CUTTING UNIT
The rotary tube cutter for cutting round, square, rectangular tubes and profiles, driven by a brushless motor, is composed of a robust three-jaw chuck with roller locking.
The tubes are supported in length by one or more supports with manual or automatic adjustment.
The rotation of the spindle automatically synchronized with the X and Y axes of the machine is managed by the CNC and by an advanced programming software with parametric figures.
For the management of two additional axes K and H for 3D Bevel cutting, the three-dimensional version of the same programming software is offered as an option.
FUMES EXHAUST SYSTEM
The Exhaust System filters the fume generated by thermal cutting operations. The air is cleaned according to the latest Health and Safety requirements.
Extraction of fumes during pipe processing is carried out through the central section of the mandrel by means of a metal flange and a flexible pipe connected to the filter.
CNC CONTROL and SOFTWARE
Evolutionary and advanced CNC Control and Software, equipped with industrial PC with TFT LCD 15" Touch Screen, complete with a cutting parameters library related to different materials and thickness for the realization of high quality of cutting. FINE HOLE Technology developed by BECKY is used to process absolutely round and various shapes holes with dimensions accuracy. Programming with Nesting operation for the optimized use of material with the minimum wastage. A complete library of graphics and pictures is provided in addition which makes even the most demanding processes very friendly to the operator